Explosive welding cathode clads

Materials

The typical standard aluminium grade is al1060, al1050. The standard steel is Q235B, 1008. and Copper C11000, T1, T2 is the standard for copper clads. Design ­exibility allows for other material options that ‑t each individual application.

Fabrication

The clads are cut to customers’ required dimensions, +/- 1 millimeter, unless otherwise requested. Typical total thickness for steel cathode clads is 38.1 mm with 12.7 mm of aluminium. Thickness can be customized based on application requirements. Parts can be fabricated in any number of geometries. Custom designs can be produced via our wide array of saws, waterjet and CNC.

Our Advantages:

Electrical

The electrical resistance of a transition insert is nominally the series resistance of the components. There is no resistance increase or electrical conductivity loss associated solely with the bond or bonding process.

Strength

The technology is tensile tested at the bond to exceed the strength of the aluminium. High purity aluminium is typically 85-90 MPa in tensile strength, while the Pyrotek roll-bonded transition insert demonstrates a bond tensile strength of greater than 125 MPa as-rolled.

Temperature

Aluminium-steel inserts can operate safely at elevated temperatures. The parts have been tested per ALCAN – Pechiney AP 18–30 qualifying tests. For the 20°C Tensile test, clads always meet the 150MPa minimum requirement, often exceeding 180MPa. At 500°C , the minimum requirement is 85MPa, Pyrotek clads typically exceed 120MPa. Clads with no interlayer can withstand consistent temperatures up to 400°C. Adding a chromium interlayer allows for operating temperatures up to 500°C.

Explosive welding clad Potroom clads

-Aluminium/TA1+Copper by explosive welding;

AL1050/1060+TA1+T1/C11000

Bimetallice or Trimetallic

Size: based on yr drawing requests.

Shaanxi Ruisen Metallic Composite Material Co., Ltd (Xian Ruisen Clad Metal Material Co., Ltd., in 1997) was established in 2018, with a registered capital of 100 million yuan, covering an area of 84 acres, including 36,000 square meters of workshops.With a number of patented technologies, is specialized in metal composite materials research and development, production and metal materials welding and casting high-tech enterprises.

We are the leading manufacturer specialized in casting/welding anode yoke, exploisve clads/ anode assembly for aluminium smelter plants. Our clients are including RIO TINTO,ALOCA,TOMAGO,BELL BAY,  VANDANTA, NZAS,BSL, CENTURY,SOHAR,etc. And we also occupy at leat 60% domestic market in alu. smelter industry for the last decades.

Our company has established GB/T19001, GB/T24001, GB/T45001 quality, environment, occupational health and safety integration management system and GB/T29490 intellectual property rights, GB/T23001 two integration management system certification.

Over the years, the company has developed and produced more than a dozen series of explosive welding products, mainly including a variety of stainless steel, aluminum, copper, nickel, titanium and their alloys for the laminated large-area composite plate, aluminum - steel, copper, aluminum - titanium - steel, aluminum - titanium - copper and other composite transition joints, of which the annual output of metal composite plate 15,000 tons;20000 tons of castings.The products are mainly used in petroleum, chemical industry, metallurgy, machinery, electric power, electronics, automobile, energy and other national economic industries.

The market prospect is broad, in addition to the domestic industry sales, products are exported to the United States, Canada, Australia, India, Iceland, Azerbaijan, Malaysia, and other more than a dozen countries and regions, product quality and service have been widely praised by users.